A to Z Carbonated Drink Filling Production Line
Application: sparkling water,carbonated drinks, CSD, cola, fanta,soda water, energy drinks, kvass, beer, etc.
Containers application: PET bottle of all volumes and shapes
Filling system: isobaric filling
Production capacity: 1,500BPH-32,000BPH (500ml)
NO.1 Fully Automatic Servo Type Bottle Blowing Machine Max capacity:18000BPH@500ml Bottle
Highlight Point:
Energy Consumption is reduced 5-10%
2.Air Consumption is reduced 20-30%
3.Capacity is raised up 30% -35%
4.The Machine Output of each Cavity is 1800-2000BPH
5.Liner structure,modular design,easy maintenance
NO.2 RO Water Treatment NO.3 Air Conveyor System
1.PLC control and automatic work It is supported by the arm on the ground,the air blower is settled
2.304 SUS machine frame on the air conveyor,each inlet of air conveyor has an filter to prevent
3.Automatic level control dust oming into ,it is the bridge between blowing machine and filler.
4.Stalbe water output
5.Low maintance and installation cost
NO.3 Carbonated Mixer
Feature:
- Excellent materials and fine processing
- All parts i contact with drinks are made of high quality stainless steel, and the inner and outer surfaces are finely polished, which fully meets the international food hygiene requirements.
- Automatic operation, stable performance
- The whole process of production operation is controlled by microcomputer, and the operation is stable; In case of failure, the alarm device will prompt and stop automatically.
- Easy to operate and adjust
- The normal operation of the machine can be realized as long as the buttons are started successively according to the specified procedures; Without replacing any parts, the production capacity or the mixing ratio of water and sugar can be easily adjusted.
- The mixture is uniform and the proportion is accurate
- Due to the advanced technology of one-time mixing, the mixing is uniform; The mixing ratio of water and syrup is strictly controlled by the metering device with fine-tuning function, and the mixing precision can reach the maximum ± Within 1%.
- Full carbonization and high air content
- This machine adopts replacement deoxidation and twice carbonization, so the product has high air content, up to 4.0 times.
- The structure is sanitary and easy to clean
- The machine adopts a closed system made of stainless steel, equipped with CIP in-situ cleaning device to clean the equipment and pipes with disinfectant and hot water, so as to ensure that the drinks produced by the machine meet the hygiene requirements.
NO.4 Carbonated Drink Washing Rinsing Filling Monobloc
Application: CO2 soft drink,sparkling water,carbonated drinks, CSD, cola, fanta,soda water, energy drinks, kvass, beer, etc.
Containers application: PET bottle of all volumes and shapes
Filling system: isobaric filling
Production capacity: 1,500BPH-32,000BPH (500ml)
Features:
1.Adopts the negative pressure filling which we specifically design for CSD filling, it ensures minimal loss of CO2 from the product
2. The configuration of filler is advanced, pithy and rational and the driving and up-down transmission is located between the stainless steel working plat and the bracket and their waterproof is good, sanitary and credible and adjusting and maintaining are very easy.
3. We design the filling valves on basis of foreign advanced technique for adapting high-speed hot filling. It can ensure the valves open and close flexibly because of using guide sheath. Adopting easy-fixed configuration, the valve is easy to cleaning promptly and has automatic cleaning function.
4. The filling operation is faster and more stable because the new type micro pressure filling system is adopted.
5. The electropneumatic filling valves are equipped with interchangeable level tubes to make the best precision filling, and the filling level for the bottle is adjust.
| Model-Rinser-Filler-Capper |
10-8-4 |
14-12-5 |
16-16-5 |
24-24-8 |
32-32-10 |
40-40-10 |
50-50-12 |
60-60-15 |
72-72-15 |
80-80-20 |
| Capacity ( BPH ) |
1,500 |
3,000 |
5,000 |
8,000 |
12,000 |
15,000 |
18,000 |
20,000 |
24,000 |
30,000 |
| SuitSuitable Bottle Size |
Round and Square container Bottle diameter:50-120mm Bottle Height 160-320mm |
| Power( kw) |
2.02 |
2.42 |
3.12 |
3.92 |
3.92 |
5.87 |
7.87 |
11.37 |
11.37 |
15.37 |
NO.5 Bottle Warming Tunnel
1. This warming system is used to warm up the PET bottles, glass bottle and cans after cold carbonated drink filing
2. After cold beverage filling, he bottles is very cold, colder than the temperature of the room, so there will be condensing water occur on the whole bottle surface continuously until the filled bottles become same temperature as the room temperature, so the purpose of the bottle warmer is to prevent water condensing on the cold bottles and make a good condition for labeling, and packing.
3. Also after filled, the bottle's body and bottle's neck will speckle by the beverage more or less, so the bottle warmer is also can rinse the filled bottle with the circular water, it work as a rinser too
How the bottle warmer works?
Warming water is sprayed on the bottles evenly. After spraying, the lower temperature water can be return to heating section and heating again, and then it will come into spraying tunnel again. Like this way, the user can save the energy and water wastage in this system.
Main character:
1) The chain plate is ABS, adopted the famous USA brand
2) The conveyor is frequency control.
3) The catchment flume is made of stainless steel and equipped with level alarm device.
4) The spray cooling tunnel has spray cooling recycle water pump and steam adjustment valv
5) The machine frame and the machine body is stainless steel frame
NO.6 Hot Glue Labeling Machine
The containers are picked up by the infeed starwheel and transferred to the container table. The container rotation begins when they are positioned between container plates and centering bells.
The speed of the feed roller is adjusted to the required label length for continuous web tension. A standard threading unit ensures optimal film feed. In the cutting unit, the labels are precisely cut while a PLC command and servo-motor provide an exact cut-off point.
Two narrow strips of hot melt glue the labels together, which are applied by a heated glue roller to the leading and trailing label edges. The label with the glue strip on its leading edge is transferred to the container. This glue strip ensures an exact label positioning and a positive bond. As the container is rotated during label transfer, labels are applied tightly. Gluing of the trailing edge ensures proper bonding.
Process: Infeed bottle → pre-position →label cutting → gluing → labeling→ label by press out → finish
NO.6 Laser Printer No.6-2 Ink Jet Printer
Feature: Feature:
* Small in size with the integrated touch screen *Optimize Printintg effect
* High speed flying marking system *The nozzle is more stable
* Raster font, vector font for choosing * optimized and upgraded control system
* No limiting characters in the working area * Modular design
* Economical and low maintenance cost *can connect PC,PLC, online control
No.7 Carton Box Packing Machine
Overview
This equipment is based on absorbing foreign technology, our company innovatively designed and manufactured it, and it is a frame-type case packing machine with pneumatic + electric working mode. Compact structure, elegant appearance, low energy consumption, stable operation and convenient operation. The rocker arm works flexibly, driven by a frequency conversion motor, and runs smoothly.
1.Bottle grabber
According to the different appearance characteristics of the product, the bottle grabbing mechanism is designed and manufactured, and the corresponding bottle grabbing mechanism is used for each specification of the product to carry out the bottle grabbing work. The bottle grabber group adopts the airbag type bottle grabbing head, which will not damage the bottle.
2.Elevating mechanism of bottle grabbing group
The rocker arm structure is adopted, the structure is more advanced and reasonable, the movement is lighter and more stable, and the power consumption is also smaller.
3.Bottles are transported to the bottle collection area on the case packing machine by the bottle feeding conveyor belt, and the bottle separating board divides the conveyed bottles into columns and transported to the bottle waiting position by the conveyor belt.
4.The box is still when packing, and the box is supplied at the same time when the box is loaded and unloaded, so as to maximize the work efficiency.
5. The drive motor adopts frequency conversion motor, and realizes stepless speed regulation through frequency converter control.
6.Bottle/case conveyor belt
The conveyor belt is driven by an asynchronous motor. According to different conveying needs, it is controlled by a frequency converter and a contactor to realize automatic bottle supply, bottle discharge, and automatic box supply and output.
7.Bottle grabbing group:
It is composed of multiple groups of bottle grabbers, each group of bottle grabbers can grab a specified number of bottles at the same time, and the bottle grabbers are separated by cylinders.
8.Using open touch screen operation, safer and simpler. Various fault codes and fault solutions are built in. When a fault occurs, the location of the fault, the cause of the fault and the solution will be displayed on the man-machine interface to improve the work efficiency of maintenance personnel. Built-in modification interface for various adaptable operating parameters, which can be modified in time according to the requirements of the operator to improve the working efficiency of the equipment.
No.8 Palletizer System
The Automatic Palletizer can put different products in a fixed order and stack them on the pallet automatically. Number of product and layers can be set .easy for the fork moves the full pallet into storehouse. This equipment adopts PLC ,touch screen and intelligent managing which is not only simple and easy to master, but also reducing the labor.
Features
1. Touch Screen shows the working capacity , reason and place of trouble ,it has a high automatic degree. You can control the pattern of product, stacking layer, empty pallet feeding and loaded pallet output by setting the program in the PLC
2. This system adopts imported brand PLC and Touch Screen. Electrical parts meet the international standards, reliability performance, interchangeability, durability and strong.
3. Pneumatic Parts and Cylinder has the reliable quality and good performance.
4. Convenient and Easy to adjust the stacking pattern by the Touch Screen .
5. Stably and High efficiently stacking , greatly reduce the labor .
6. product feeding system is controlled by the brake motor which can make the product conveyor according to the appointed position.
7. Low noise, Normal operation the noise will be below 75dB (A).
Q: Are you trading company or manufacturer ?
A: Yes, we are a manufacture with designing, manufacturing, marketing and exporting.
Q: What's the information you need to know before order?
A: Please give us your data of 1. bottle design 2. preform design 3.label design 4. packing type 5.factory drawing design
B: what's the capacity per hour of the equipment ?
Q:Which machine should I choose?
A:It depends on your target beverage type,container type and capacity.
Q: How long is your delivery time?
A: Generally it is 45-120 days, Depends on your project.
Q:How can you control the quality and delivery?
A:All our machines will be tested before packaging. wooden packing is strong and safety for long delivery.
Q:What's your warranty?
A:Our warranty is 1 and a half years(free cost)
Audited Supplier 
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