Basic Info.
After-sales Service
Overseas Installation and Testing
Packaging Container Lifting Structure
Chute Lifting
Packaging Material
Plastic
Capacity
1500bph~30000bph
Bottle Type
Round and Square Bottle
Material
Stainless 304 or 316
Used for
Hot Filling Juice and Tea
Transport Package
Wooden Box Packing
Product Description
A to Z Hot Filling Juice Production Line
Application: juice, milk, vitamin drinks, functional beverage with particles, fresh, pulp, fruit pieces, etc.
Suitable for: PET /PP/HDPE bottles with all volumes and shapes
NO.1 Bottle UnscramblerThe machine is using twice bottle pressing and bottle sorting construction; it will reduce the possibility of wrong bottle dropping, and will enhance bottle sorting efficiency;
2. Special designed bottle dropping grooves can be suitable for bottles with different length, only need to do little adjustment to bottle dropping grooves when change bottles;
3. There is mould changing window in the middle of frame case, it is for mould change and jam clearance if any;
4. There is repair window set under the frame case, it is for technician go inside for repair;
5. There is manual working process set inside, so it will be easy for checking and repair;
6. Protection system is set: When the mould change window or repair window is open, the machine can not start. The machine can only be controlled by manual process under this situation;
7. There is bottle jam monitor on bottle-out planet wheel, it will protect machine;
8. There is bottle monitor on top of umbrellas shape tower; it will control the start and stop of bottle elevator;
9. Pressure switch and switch on value is set with air channel system, the machine will not start without compress air connection. Switch on value and machine work together will save air consumption;
10. There is jam elimination device on the start end of air conveyor; the device is derived by cylinder. When there is bottle jam, the device will eliminate jam bottle automatically to avoid damage of machine;
Working principle:
When the bottle elevator is started, the disordered bottles will be transferred on top of umbrella shape tower, and then fall into bottle ascending-descending devices. The bottle ascending-descending devices will push bottles into bottle dropping grooves under the action of cam. Then the ordered bottles will be sent out through planet wheel into air conveyor. Planet wheel is connected with motor main axis by synchronous belt.
NO.2 RO Water Treatment NO.3 Air Conveyor System 1.PLC control and automatic work It is supported by the arm on the ground,the air blower is settled
2.304 SUS machine frame on the air conveyor,each inlet of air conveyor has an filter to prevent
3.Automatic level control dust oming into ,it is the bridge between unscrambler and filler.
4.Stalbe water output
5.Low maintance and installation cost
NO.3 UHT Sterilizer
This equipment has become more popular in many countries for wide range and accurate control of sterilizing temperature. It's very suited for the liquid product with fiber and particulates (fruit beverage, vegetable beverage) and especially for the high viscosity products (fruit paste, juice with pulp, pudding, sauces gravy), also for low-acid beverage and neutral beverage (peanut milk, yoghurt and tea).
Characteristics:
1) High reliability
2) High quality finished products
3) Reasonable structure design, high pressure resistance and simple and convenient maintenance.
4) Long operation time
5) simple operation and high production efficiency
During the production, just slightly touch the screen, the system will automatically and instantly complete all production operations, which realizes human-machine dialogue in a real sense. The full-automatic control system has greatly enhanced production efficiency.
6)self-provided CIP cleaning system, which can realize automatic cleaning in process at any time.
7) All the control components are imported international brands, precision and quality control to ensure reliable.
8)Simple and convenient maintenance. During the maintenance, only ORings require changing, and there is no need to use any
Application: juice, milk, vitamin drinks, functional beverage with particles, fresh, pulp, fruit pieces, etc.
Suitable for: PET /PP/HDPE bottles with all volumes and shapes
Filling system: Hot filling
Production capacity: 2,000BPH-32,000BPH (500ml)
Features of automatic juice filling machine
1.Compact structure, efficient control system, easy operation, high automation.
2.You only need to replace the star wheel in the capping part and arc guide plate to adapt to different shapes of bottles.
3.All parts that connect with fluid are made of food-grade stainless steels. With no dead angles, it is easy to clean.
4.It adopts constant high-speed filling values. They can achieve accurate liquid level and no splash.
5.The sealing part adopts magnetic constant torque device. It can ensure the sealing effect with no harm to the bottle caps.
6.With effective overload protection device, it can ensure the safety of the operator and equipment.
7.The PLC system has the function of production speed control, lack-cover detection, bottle-jam stop, etc.
8.Main electric components and pneumatic elements come from world famous brands.
9.Equipped with touch screen controller, convenient operation.
| Model-Rinser-Filler-Capper | 14-12-5 | 16-16-5 | 24-24-8 | 32-32-10 | 40-40-10 | 50-50-15 | 60-60-15 | 72-72-18 | 80-80-20 |
| Capacity ( BPH ) | 2,000 | 4,000 | 8,000 | 10,000 | 15,000 | 18,000 | 20,000 | 24,000 | 32,000 |
| SuitSuitable Bottle Size | Round and Square container Bottle diameter:50-120mm Bottle Height 160-320mm |
| Power( kw) | 2.42 | 3.12 | 3.92 | 3.92 | 5.87 | 7.87 | 11.37 | 11.37 | 15.37 |
| Air Pressure(bar) | 0.6-0.8 | 0.6-0.8 | 0.6-0.8 | 0.6-0.8 | 0.6-0.8 | 0.6-0.8 | 0.6-0.8 | 0.6-0.8 | 0.6-0.8 |
| Weight(kg) | 3500 | 4000 | 4500 | 5000 | 6000 | 7000 | 7500 | 8500 | 9000 |
NO.5 Bottle Cooling Tunnel Cooling tunnel: This machine adopts a three section cooling water recycling cooling design The first section useswater at 85-65 degrees: The second part is at 50-35 degrees, and the third part adopts aseptic water spray. Theoutlet bottle temperature is below 35-40 degrees
NO.6 Hot Glue Labeling MachineThe containers are picked up by the infeed starwheel and transferred to the container table. The container rotation begins when they are positioned between container plates and centering bells.
The speed of the feed roller is adjusted to the required label length for continuous web tension. A standard threading unit ensures optimal film feed. In the cutting unit, the labels are precisely cut while a PLC command and servo-motor provide an exact cut-off point.
Two narrow strips of hot melt glue the labels together, which are applied by a heated glue roller to the leading and trailing label edges. The label with the glue strip on its leading edge is transferred to the container. This glue strip ensures an exact label positioning and a positive bond. As the container is rotated during label transfer, labels are applied tightly. Gluing of the trailing edge ensures proper bonding.
Process: Infeed bottle → pre-position →label cutting → gluing → labeling→ label by press out → finish
NO.6 Laser Printer No.6-2 Ink Jet Printer
Feature: Feature:
* Small in size with the integrated touch screen *Optimize Printintg effect
* High speed flying marking system *The nozzle is more stable
* Raster font, vector font for choosing * optimized and upgraded control system
* No limiting characters in the working area * Modular design
* Economical and low maintenance cost *can connect PC,PLC, online control
No.7 Carton Box Packing MachineOverview
This equipment is based on absorbing foreign technology, our company innovatively designed and manufactured it, and it is a frame-type case packing machine with pneumatic + electric working mode. Compact structure, elegant appearance, low energy consumption, stable operation and convenient operation. The rocker arm works flexibly, driven by a frequency conversion motor, and runs smoothly.
1.Bottle grabber
According to the different appearance characteristics of the product, the bottle grabbing mechanism is designed and manufactured, and the corresponding bottle grabbing mechanism is used for each specification of the product to carry out the bottle grabbing work. The bottle grabber group adopts the airbag type bottle grabbing head, which will not damage the bottle.
2.Elevating mechanism of bottle grabbing group
The rocker arm structure is adopted, the structure is more advanced and reasonable, the movement is lighter and more stable, and the power consumption is also smaller.
3.Bottles are transported to the bottle collection area on the case packing machine by the bottle feeding conveyor belt, and the bottle separating board divides the conveyed bottles into columns and transported to the bottle waiting position by the conveyor belt.
4.The box is still when packing, and the box is supplied at the same time when the box is loaded and unloaded, so as to maximize the work efficiency.
5. The drive motor adopts frequency conversion motor, and realizes stepless speed regulation through frequency converter control.
6.Bottle/case conveyor belt
The conveyor belt is driven by an asynchronous motor. According to different conveying needs, it is controlled by a frequency converter and a contactor to realize automatic bottle supply, bottle discharge, and automatic box supply and output.
7.Bottle grabbing group:
It is composed of multiple groups of bottle grabbers, each group of bottle grabbers can grab a specified number of bottles at the same time, and the bottle grabbers are separated by cylinders.
8.Using open touch screen operation, safer and simpler. Various fault codes and fault solutions are built in. When a fault occurs, the location of the fault, the cause of the fault and the solution will be displayed on the man-machine interface to improve the work efficiency of maintenance personnel. Built-in modification interface for various adaptable operating parameters, which can be modified in time according to the requirements of the operator to improve the working efficiency of the equipment.
No.8 Palletizer SystemThe Automatic Palletizer can put different products in a fixed order and stack them on the pallet automatically. Number of product and layers can be set .easy for the fork moves the full pallet into storehouse. This equipment adopts PLC ,touch screen and intelligent managing which is not only simple and easy to master, but also reducing the labor.
Features
1. Touch Screen shows the working capacity , reason and place of trouble ,it has a high automatic degree. You can control the pattern of product, stacking layer, empty pallet feeding and loaded pallet output by setting the program in the PLC
2. This system adopts imported brand PLC and Touch Screen. Electrical parts meet the international standards, reliability performance, interchangeability, durability and strong.
3. Pneumatic Parts and Cylinder has the reliable quality and good performance.
4. Convenient and Easy to adjust the stacking pattern by the Touch Screen .
5. Stably and High efficiently stacking , greatly reduce the labor .
6. product feeding system is controlled by the brake motor which can make the product conveyor according to the appointed position.
7. Low noise, Normal operation the noise will be below 75dB (A). Q: Are you trading company or manufacturer ?
A: Yes, we are a manufacture with designing, manufacturing, marketing and exporting.
Q: What's the information you need to know before order?
A: Please give us your data of 1. bottle design 2. preform design 3.label design 4. packing type 5.factory drawing design
B: what's the capacity per hour of the equipment ?
Q:Which machine should I choose?
A:It depends on your target beverage type,container type and capacity.
Q: How long is your delivery time?
A: Generally it is 45-120 days, Depends on your project.
Q:How can you control the quality and delivery?
A:All our machines will be tested before packaging. wooden packing is strong and safety for long delivery.
Q:What's your warranty?
A:Our warranty is 1 and a half years(free cost)
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